When you hear Industry 4.0, you may not fully understand what it is? If you look back at the industrial revolution and what it did for the Victorian era, then you will understand the concept of Industry 4.0 and understand the changes that are taking place in the industrial sector.
â— Imagine a supply chain/value chain for real-time data connections.
â— Imagine a vehicle that is connected to the body, container and chassis.
â— Imagine a smart production device with a data connection.
â— Imagine a set of mobile and wearable devices with data connections.
Simply put, Industry 4.0 is the forthcoming fourth industrial revolution in the Internet of Things, data and services that will transform industries such as energy, automotive and production technology.
The next revolution in industrializationIndustry 4.0 was originally proposed by the German government in 2013 and describes the gradual integration of traditional manufacturing and industrial practices with the growing technological advances of today's world. In the 18th century, we witnessed the beginning of mechanical production, and in the 19th and 20th centuries, the use of electricity for mass production was realized. With the development of electronics and information technology, further automated production in the 1970s created industry for the third time.
“We are always pushing for technological advancement and playing an important role in the industry†– Trace Software
Industry 4.0 changed the model like the predecessors. Open up a host of new possibilities to improve processes, projects and customer experiences. Change is often difficult to adapt, but companies that adapt to new developments will receive high returns.
For example, one of our newest electrical solutions, elecworks for PTC Windchill, is a tool that works with PTC and its product lifecycle management (PLM) tool, Windchill, to enable users to control data access and manage by combining evolving trends. Version control and full documentation make it a powerful solution for many companies.
What is Industry 4.0?With cloud computing and the Internet of Things, you can manage processes anywhere in the world. New technologies make integration between the digital world and the real world possible:
â— Internet of Things (IoT): Connect systems, devices, sensors, assets, and people over the network - IoT-ready.
â— Mobile solutions: including smartphones and tablets.
â— Cloud: Includes low-cost processing and data storage solutions.
• Information Physics System (CPS): A digital model based on the physical world that uses sensors, actuators, and processors to monitor and control physical processes.
â— Business intelligence big data analytics: Use data and turn it into actionable recommendations such as predictive models, early warning algorithms, workflows, and dashboards.
â— Advanced manufacturing technologies: 3D printing, robotics and artificial intelligence.
Why is Industry 4.0 so important?The non-interconnected centralized and offline systems provided by traditional manufacturing and production systems have been challenged by Industry 4.0.
Industry 4.0's idea is to develop the plant into a smart factory that has the ability to manage problems and handle internal processes. Smart factories will strengthen supply chains and production lines by adopting information and communication technologies. This means that machines and devices that use self-configuration and self-optimization as well as artificial intelligence will be able to perform cost-effective tasks and services.
example
For example, a French company that is helping to change the way the industry connects, operates and manages is called Green Systèmes. They are a professional and multidisciplinary team that helps optimize the energy performance of buildings and equipment through simple interfaces, traceable data and effective monitoring to provide solutions for tertiary, industrial and agricultural personnel. Leading the industry to the next industrial revolution through energy-saving, real-time data and remote control of equipment.
Industry 4.0 Advantageâ— Improve competitiveness
Manufacturers can now choose a plant location based on technical capabilities and proximity to consumer demand, rather than primarily by wages and labor costs.
â— Increase productivity
Produce all-weather faster and more efficiently.
â— Increase revenue and profitability
Support predictive and preventive maintenance and upgrades to reduce downtime and reduce capital expenditures.
â— Manufacturing process optimization
From the long-term perspective of the entire manufacturing industry, collaboration across the supply chain becomes possible, improving efficiency, optimization and innovation.
â— Seamless record keeping and traceability
Capturing and analyzing data also means better record archiving and search capabilities.
Many companies in different industries are accepting more connectivity technologies to improve their processes. Industry 4.0 will transform the entire manufacturing system, from architecture and organizational structure to products, services and business models, and value chains.
The development of these solutions will be gradual and part of a long-term trend, but there are opportunities now available.
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